{"id":1432,"date":"2025-03-05T06:22:34","date_gmt":"2025-03-05T13:22:34","guid":{"rendered":"https:\/\/linearmotionblogger.com\/?p=1432"},"modified":"2025-02-28T07:26:23","modified_gmt":"2025-02-28T14:26:23","slug":"motion-control-tutorial-solenoid-construction","status":"publish","type":"post","link":"https:\/\/linearmotionblogger.com\/?p=1432","title":{"rendered":"Motion Control &#8211; Tutorial &#8211; Solenoid Construction"},"content":{"rendered":"<h3>Motion Control &#8211; Tutorial &#8211; Solenoid Construction<\/h3>\n<p><a href=\"http:\/\/magneticsensorsystems.com\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-2799 aligncenter\" src=\"https:\/\/automation-blogger.com\/wp-content\/uploads\/2022\/11\/Magnetic-Sensor-Systems-S-20-100X-Solenoid-Flipped.jpg\" alt=\"motion control solenoid tutorial\" width=\"396\" height=\"324\" \/><\/a><br \/>\n<a href=\"http:\/\/magneticsensorsystems.com\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-365 alignright\" src=\"https:\/\/motionshop.com\/wp-content\/uploads\/2022\/10\/New-Logo-01-72-2-5.jpg\" alt=\"motion control - mss logo blk\" width=\"180\" height=\"60\" \/><\/a><\/p>\n<h2 align=\"center\"><span style=\"color: #000000; font-family: Arial;\"><strong><big><br \/>\nSolenoid Construction<\/big><\/strong><\/span><\/h2>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">A Solenoid is a long wire, wound with a helical pattern, usually surrounded by a steel frame, having a steel core inside the winding. <\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">When carrying a current &#8220;i &#8220;, the Solenoid\u00a0becomes an electro-mechanical device, in which electrical energy is converted into mechanical work.<\/span><!--more--><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">The core of a Solenoid is usually made of two sections, a movable actuator, or plunger, and a fixed end core or back stop.<\/span><\/p>\n<p><a href=\"http:\/\/magneticsensorsystems.com\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-2765\" src=\"https:\/\/automation-blogger.com\/wp-content\/uploads\/2022\/11\/MSS-Pull-Type-Solenoid-DWG-1.jpg\" alt=\"motion control - pull type solenoid drwg\" width=\"576\" height=\"360\" \/><\/a><\/p>\n<p><a href=\"http:\/\/magneticsensorsystems.com\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-2766\" src=\"https:\/\/automation-blogger.com\/wp-content\/uploads\/2022\/11\/MSS-Push-Type-Solenoid-DWG-2.jpg\" alt=\"motion control push type solenoid drwg\" width=\"576\" height=\"360\" \/><\/a><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">The efficiency of a <span style=\"color: #000000; font-family: Arial; font-size: small;\">Solenoid<\/span> is a factor of mechanical geometry, electrical configuration and magnetic permeability of core, plunger and housing.<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">The plunger is free to travel in the center of winding in a linear direction. When the coil is energized by the electric current &#8220;i &#8220;, a magnetic force is created between plunger and end core, causing the plunger to travel. The higher the permeability of steel used, the better the performance.<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">It is essential for a <span style=\"color: #000000; font-family: Arial; font-size: small;\">Solenoid<\/span> to lose its magnetic force when input electrical power is removed. This is to allow the plunger to resume its original position. Any remaining magnetic field is called residual magnetism.<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">Material of the central guide and plating of plunger must be chosen to introduce minimum friction and low wear. Glass filled nylon and brass for the guide and electro-less nickel plating or other low friction coatings such as PTFE for the plunger are often good candidates.<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">Design and selection of a <span style=\"color: #000000; font-family: Arial; font-size: small;\">Solenoid<\/span> requires basic knowledge of mechanical and electrical interrelationships. In many cases it is essential to make tradeoffs among a variety of mechanical, electrical, thermal, acoustical, and physical properties.<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">This design guide has been arranged to assist you in making the proper solenoid selection. However, if you prefer to have us design or recommend a solenoid based on your specific requirements, feel welcome to contact us.<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">Pictured above is the S-20-100X Pull Type Tubular Solenoid.\u00a0 The S-20-100X series of solenoids features 18 different solenoids to select from based on the Voltage, Duty Cycle, Force and Stroke requirement of the user.\u00a0\u00a0<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: medium;\">For a tutorial on Solenoid Selection Factors go to &#8211; <a href=\"http:\/\/www.magneticsensorsystems.com\/solenoid\/manual\/selection\/selectionfactors.asp?submit4=Selection+Factors\">http:\/\/www.magneticsensorsystems.com\/selectionfactors<\/a><\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: medium;\">For additional Information on the S-20-100X Pull Type Tubular Solenoids <a href=\"https:\/\/automation-blogger.com\/motion_control_automation\/2751\">Click Here<\/a>\u00a0\u00a0<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">About Magnetic Sensor Systems &#8211; Established in 1983, Magnetic Sensor Systems (MSS) designs and manufactures high quality motion control <a href=\"http:\/\/magneticsensorsystems.com\/solenoid\/solenoidcatalog.asp\">solenoids<\/a>,\u00a0<a href=\"http:\/\/magneticsensorsystems.com\/electromagnet\/tubular\/tubularcatalog.asp\">electromagnets<\/a>,\u00a0<a href=\"http:\/\/magneticsensorsystems.com\/electronics\/electronics.asp\">driving electronics<\/a>\u00a0and other types of electro-mechanical components for a variety of industries and applications.<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">Part of Magnetic Sensor Systems\u2019 competitive advantage is its state-of the-art in-house manufacturing facility in North America.\u00a0 Highly controlled processes, committed staff and extensive testing complement their product design strengths. \u00a0\u00a0This enables Magnetic Sensor Systems to supply the most demanding clients from specialized small orders to high volume just-in-time deliveries.\u00a0 Magnetic Sensor Systems is an ISO 90001:2015 certified company.<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">Through wise and aggressive use of their resources and technology, MSS has become recognized as one of the world\u2019s leading solenoid manufactures with a global customer base.<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">An extensive line of standard products are ready to be shipped immediately from stock, however, when required, their highly trained design engineers, are always available to work with a customer\u2019s design staff to augment or develop a custom product to fit the specific needs of the customer.<\/span><\/p>\n<p><span style=\"font-family: verdana, helvetica, arial; font-size: small;\">For additional information contact the Sales Team at Magnetic Sensor Systems, 6901 Woodley Ave, Van Nuys, CA 91406; Toll Free: +1 (888) 785-9444, Tel: +1 (818) 785-6244, E-Mail <a href=\"mailto:info@magneticensorsystems.com\">info@magneticensorsystems.com<\/a> or visit the website at <a href=\"http:\/\/www.magneticsensor%20systems.com%20\">http:\/\/www.magneticsensor systems.com <\/a><\/span><\/p>\n<hr \/>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\">See this and other Motion Control Components from Magnetic Sensor Systems featured on:<\/span><\/p>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\"><a href=\"http:\/\/motionshop.com\/\">http:\/\/MotionShop.com<\/a><\/span><\/p>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\"><a href=\"http:\/\/MotionControl-XYZ-Theta.com\/\">http:\/\/MotionControl-XYZ-Theta.com<\/a><\/span><\/p>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\"><a href=\"http:\/\/LinearMotionBlogger.com\/\">http:\/\/LinearMotionBlogger.com<\/a><\/span><\/p>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\"><a href=\"http:\/\/allmotionblogger.com\/\">http:\/\/AllMotionBlogger.com<\/a><\/span><\/p>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\"><a href=\"http:\/\/automation-blogger.com\/\">http:\/\/Automation-Blogger.com<\/a><\/span><\/p>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\"><a href=\"http:\/\/motioncontrolblogger.com\/\">http:\/\/MotionControlBlogger.com<\/a><\/span><\/p>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\"><a href=\"https:\/\/motioncontrolbuyersguide.com\/\">http:\/\/MotionControlBuyersGuide.com<\/a><\/span><\/p>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\"><a href=\"http:\/\/motioncontrolweb.com\/\">http:\/\/MotionControlWeb.com<\/a><\/span><\/p>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\"><a href=\"http:\/\/motionshop.net\/\">http:\/\/MotionShop.net<\/a><\/span><\/p>\n<p><span style=\"font-family: verdana,helvetica,arial; font-size: small;\"><a href=\"http:\/\/catalogs-motioncontrol.com\/\">http:\/\/Catalogs-MotionControl.com<\/a><\/span><\/p>\n<p><a href=\"http:\/\/magneticsensorsystems.com\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-365 alignleft\" src=\"https:\/\/motionshop.com\/wp-content\/uploads\/2022\/10\/New-Logo-01-72-2-5.jpg\" alt=\"motion control - mss logo blk\" width=\"180\" height=\"60\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Motion Control &#8211; Tutorial &#8211; Solenoid Construction Solenoid Construction A Solenoid is a long wire, wound with a helical pattern, usually surrounded by a steel frame, having a steel core inside the winding. When carrying a current &#8220;i &#8220;, the Solenoid\u00a0becomes an electro-mechanical device, in which electrical energy is converted into mechanical work.<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[73,102,117,108,106],"tags":[],"class_list":["post-1432","post","type-post","status-publish","format-standard","hentry","category-linear-motion-control-products","category-linear-motion-control-actuators","category-linear-motion-control-tutorials","category-pull-type-solenoid-linear-motion-products","category-pull-type-solenoid"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Motion Control - Tutorial - Solenoid Construction - Linear Motion Blogger<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/linearmotionblogger.com\/?p=1432\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Editor\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/linearmotionblogger.com\/?p=1432#article\",\"isPartOf\":{\"@id\":\"https:\/\/linearmotionblogger.com\/?p=1432\"},\"author\":{\"name\":\"Editor\",\"@id\":\"https:\/\/linearmotionblogger.com\/#\/schema\/person\/e5b197a67c0960fac29b04e49baf4ff5\"},\"headline\":\"Motion Control &#8211; Tutorial &#8211; Solenoid Construction\",\"datePublished\":\"2025-03-05T13:22:34+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/linearmotionblogger.com\/?p=1432\"},\"wordCount\":623,\"publisher\":{\"@id\":\"https:\/\/linearmotionblogger.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/linearmotionblogger.com\/?p=1432#primaryimage\"},\"thumbnailUrl\":\"https:\/\/automation-blogger.com\/wp-content\/uploads\/2022\/11\/Magnetic-Sensor-Systems-S-20-100X-Solenoid-Flipped.jpg\",\"articleSection\":[\"Innovations in Linear Motion Control\",\"Linear Motion Control - 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